EPAR – Engine Parts & Accessories Repair - The quality repair you need

EPAR – Engine Parts & Accessories Repair

The economical solution

The quality repair you need

Our experience and know-how in Engine Parts and Accessories Repair literally pays off for you - our customers. For major engine parts, repair is much more economical than a replacement with new parts. The Engine Parts & Accessories Repair (EPAR) services are individually tailored – whether you are looking for a repair according to the OEM manual, for a FAA minor/major-approved repair or for a repair solution using cost-efficient spare parts.

Our network for engine parts repair and product technology spans the globe. All of our centers are first-rate in their specific areas of capability  – and make sure that your work order will be taken care of in the most efficient and cost-effective manner.
Use our capability finder to check a part number for capabilities and prices. You can also search by engine type to find out more about our EPAR special repairs.

19000

part numbers are in the EPAR portfolio

Find our capabilities for

Engine Parts & Accessories Repair

Engine Parts Repair Technologies

Don't scrap what can be fixed

We focus on developing new repair techniques. Today numerous repairs which were originally invented by our engineers are now recommended as standard procedures in the manuals of engine manufacturers. A good example of this is our Advanced Recontouring Process (ARP) for worn compressor blades. The software-controlled process creates a completely new leading-edge profile with optimum aerodynamic characteristics. "Making a good engine even better" are not just empty words for us. Our innovative techniques not only increase the service life of your engine, but help to reduce the fuel consumption and to protect the environment as well.

EPAR: longer life and less shop visits

Put to good use

By using EPAR technologies, you can reduce costs considerably and benefit from the increased service life of your components. In addition to avoiding scrap and expensive new parts purchase, EPAR allows for an optimization of both the total costs and the on-wing time of your engines with a longer mean time between shop visits. We offer nearly 100 percent in-house repair capability. And as we have a strong interest in utilizing dismantled parts, we have set up a dedicated engine teardown shop with BizJet International in the US.

Our EPAR product portfolio

  • Combustion chambers
  • Engine accessories
  • Turbine blades and vanes
  • Compressor blades and vanes
  • Spools, discs and casings
  • Tubes and ducts
80%

of the engine overhaul cost is related to material consumption

Bulkead panel repair as part of Lufthansa Technik's EPAR services
Newest repair procedures

Big savings with bulkhead panel repairs

With two straightforward repair processes for the CFM56-5C engine's bulkhead panel, we offer a dependable and economic solution. The fire shield bulkhead panels of a turbofan isolate the thermal area from adjacent structural parts and protect the engine in case of flashbacks. During incoming inspections, we frequently observed major wear above the limit on the support plates of the low-pressure turbine cooling manifold tube support. The Engine Shop Manual does not offer a repair solution – the part would normally have to be scrapped and replaced.

We have developed a repair process that comprises replacing the worn support plates with re-engineered locally manufactured parts. Form, fit and function of the new support plates are identical with the exchanged parts. Another fault regularly found was severe damage to the seal retaining lip. We perform a weld repair to restore the worn part to original drawing specifications. Both repairs are highly efficient and avoid the necessity to scrap parts.

Engine Parts & Accessories Repair

Your benefits

  • Excellent product quality and short turnaround times
  • Unique and innovative high-tech repair technologies
  • One-stop shop product with single point of contact
  • Increased service life of your engines
  • Material and accessory management programs

Your personal contact

Michael Malewski, Head of Sales and Customer Services Engine Parts & Accessories Repair

Michael Malewski

Head of Sales and Customer Services Engine Parts & Accessories Repair

Lufthansa Technik AG

Hamburg, Germany